| 64 | 0 | 113 |
| 下载次数 | 被引频次 | 阅读次数 |
对TC4钛合金进行表面超声滚压处理，分析了主轴转速、进给量、静压力、滚压次数、振幅五个因素对表面残余应力的影响，并通过正交试验进行了参数优化。试验结果表明，TC4钛合金零件在USRP处理后，表面产生较大的压应力，压应力数值与处理过程中的静压力、滚压次数、振幅呈正相关，主轴转速和进给量选取过大或过小都会使得压应力数值下降。通过正交试验和极差分析可知，在影响表面残余应力的各项因素中，静压力和滚压次数影响最为显著，并通过优水平分析，筛选出了合理的工艺参数方案。
Abstract：In this paper,the ultrasonic surface rolling of TC4 titanium alloy was studied,and the effects of spindle speed,feed speed,static pressure,rolling times and amplitude,on the Surface rolling process were analyzed. The parameters were optimized by orthogonal test. The results showed that the surface of TC4 titanium alloy had a large compressive stress after USRP,and the compressive stress was positively correlated with the static pressure,rolling times and amplitude. At the same time,the spindle speed and feed rate were chosen too large or too small value,the compressive stress value was decreased. The results also showed that,the static pressure and rolling times had a significant effect on the surface residual stress. Through the analysis of optimum level,the reasonable technological parameter scheme was screened out.
[1]LIANG Z,MIAO J S,BROWN T,et al. A low-cost and high-strength Ti-Al-Fe-based cast titanium alloy for structural applications[J]. Scripta Materialia,2018,157:124-128.
[2]ELLYSON B, BROCHU M, BROCHU M. Characterization of bending vibration fatigue of SLM fabricated Ti-6Al-4V[J]. International Journal of Fatigue, 2017, 2(5):25-34.
[3]MOHSAN A U H,LIU Z Q,PADHY G K. A review on the progress towards improvement in surface integrity of Inconel 718 under high pressure and flood cooling conditions[J]. The International Journal of Advanced Manufacturing Technology,2017,91(3):107-125.
[4]TSUJI N,TANAKA S,TAKASUGI T. Effect of combined plasma-carburizing and deep-rolling on notch fatigue property of Ti-6A1-4V alloy[J]. Material Science and Engineering:A,2009,499(1-2):482-488.
[5]张飞，赵运才.超声表面滚压改善45钢表层特性及疲劳性能的研究[J].表面技术，2017,46(9):185-188.
[6]LIU Y,WANG L J,WANG D P,et al. Nano mechanical properties of 40Cr surface layer after ultrasonic surface rolling processing[J]. Journal of Tianjin University,2012,45(7):656-661.
[7]马梦阳.发动机配气机构凸轮-挺柱接触副材料表面超声滚压强化与疲劳行为研究[D].广州：华南理工大学，2020.
[8]刘森忠.超声滚压对GCr15材料的表面性能影响[D].南昌：南昌大学，2019.
[9]LAI F Q,QU S G,LEWIS R,et al. The influence of ultrasonic surface rolling on the fatigue and wear properties of 23-8N engine valve steel[J]. International Journal of Fatigue,2019,125:299-313.
[10]杨巍，刘鹏，许良，等. 2D12铝合金超声滚压疲劳性能的试验研究[J].轻合金加工技术，2015,43(11):61-63.
[11]白娜，赖刘生，邓广.超声表面滚压对7075铝合金疲劳行为的影响[J].兵器材料科学与工程，2021,44(5):126-130.
[12]郑建新，蒋书祥. 7050铝合金二维超声滚压加工残余应力场研究[J].表面技术，2017,46(12):265-269.
[13]蒋书祥，郑建新．二维超声滚压7050铝合金的微观组织与力学性能[J].金属热处理，2018,43(5):116-119.
[14]蔡振.表面超声滚压对Ti-6Al-4V合金多尺度疲劳裂纹扩展行为的影响[D].上海：华东理工大学，2017.
[15]LI G, QU S U,XIE M X,et al. Effect of ultrasonic surface rolling at low temperatures on surface layer microstructure and properties of HIP Ti-6Al-4V alloy[J].Surface and Coatings Technology,2017,316:75-84.
[16]葛志宏，邓静.表面超声滚压处理对TC4钛合金表面粗糙度的影响[J].电加工与模具，2024(5):65-70.
[17]沈雪红，宋星，关艳英，等.超声滚压参数对钛合金表面完整性的影响规律[J].工具技术，2025,59(11):96-103.
[18]徐少可，李谨，张可可，等. TC4钛合金超声滚压表层残余应力仿真分析[J].机械制造，2024,62(10):60-64.
[19]刘婧颖，李浩楠，梁新福，等.钛合金螺栓根部圆角滚压强化的工艺参数仿真研究[J].机械工程师，2023(10):150-153.
[20]朱磊，潘高峰，郝晓丽，等.超声滚压加工工艺参数对TC4钛合金表面质量的影响[J].河南科技学院学报（自然科学版），2021,49(5):78-84.
[21]HUANG Z X,ZHANG X C,TU S D,et al. Effects of surface deep rolling treatment on mechanical properties and residual stress field in pure Nickel[J]. Journal of Aeronautical Materials,2016,36(1):39-47.
基本信息:
中图分类号:TG663;TG146.23
引用信息:
[1]葛志宏,邓静.表面超声滚压处理对TC4钛合金表面残余应力的影响[J].电加工与模具,2026,No.394(S1):74-79.
基金信息:
重庆市教育委员会科学技术研究项目（KJQN202203003）
2026-04-01
2026-04-01