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超声珩磨具有加工效率高、表面质量优、适用材料广等优点，广泛应用于高精度、低损伤复杂孔类结构零部件的精密加工。在国防装备制造领域，发动机关键零部件对表面完整性与服役性能的要求严格，超声珩磨技术逐步发展为超声珩磨光整加工技术。针对薄壁缸套、阀体、齿轮等零部件精加工存在的问题，首先概述了超声珩磨光整加工技术的原理与发展历程；接着，详细分析了超声珩磨磨粒冲击作用、空化作用、声流作用协同下的多角度材料加工去除机理；然后，总结了该技术的实验工艺参数组合优化研究、工件的表面质量评价指标与超声珩磨光整加工表面网纹织构一体化优势；最后，针对超声珩磨光整加工技术领域的未来研究方向作出思考与展望。
Abstract：Ultrasonic honing offers significant advantages,including high machining efficiency,superior surface quality,and broad material applicability,making it widely used in precision machining of high-accuracy,low-damage complex bore structures. Particularly in military equipment manufacturing,where stringent requirements are imposed on the surface integrity and service performance of critical engine components,conventional ultrasonic honing has evolved into ultrasonic honing finishing technology. To address precision machining challenges in thin-walled cylinder liners,valve bodies,gears,and other critical components,this paper outlines the fundamental principles and developmental trajectory of ultrasonic honing finishing technology. A detailed analysis is provided on the multi-faceted material removal mechanisms under the synergistic effects of abrasive particle impact,cavitation,and acoustic streaming. Furthermore,the study summarizes key research advancements,including optimization of process parameters,evaluation metrics for workpiece surface quality,and the integrated benefits of surface cross-hatch texture formation in ultrasonic honing finishing. Finally,the paper discusses future research directions and provides prospective insights to advance this technology.
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基本信息:
DOI：
中图分类号:TG663;TG580.67
引用信息:
[1]李祚庥,祝锡晶,郭千瑜,等.超声珩磨光整加工技术研究综述[J].电加工与模具,2025,No.390(04):1-12.
基金信息:
国家自然科学基金项目(51275490)